Low-emission Engines are Put to the Test
Thursday, 14 February 2008
The early reviews are mixed on the federally-mandated low-emission engines that were installed in all 2007 trucks.

The federal government mandated for the low-emission engines to be on all 2007 trucks. Many of the trucks with these new engines were tested during 2006. Now, the early reviews from some of these users are in, and vary, from “no big problems,” and “lower fuel miles per gallon,” to “out-of service too often,” and simply,  “they’ll do.” So, while there are no ringing endorsements, there appear to be no real disasters either.

ImageOne engine OEM tested its engine for months in the desert, at high altitudes and in the extreme cold of a Canadian winter. But in fleet testing, a group of trucks got caught in a once-in-a-century snowstorm in Denver and idled for three days, plugging diesel particulate filters (DPFs). “Nobody ever dreamed they’d be idling for three days,” says the engine rep. “It was almost comical, but it exposed an area that could be improved before the production date.”

Halvor Lines (Superior, Wis.), says its two trucks with ’07 engines have power and reliability equal to those with ’06 engines. Maverick Transportation (Little Rock, Ark.) has run one truck 120,000 miles and says performance and maintenance schedules are equal. Kerstetter Trucking Co., (Reedsville, Pa.) has run its one truck 64,000 miles with no loss in fuel mileage (7.0 mpg) or performance, and one employee reports, “I like how clean the engine runs.” And Zimmerman Truck Lines (Muffintown, Pa.) reports getting 5.9 to 6.0 miles per gallon, “same as our other trucks.”
Some had bad news to report. U.S. Xpress Enterprises, Inc., (Chatanooga, Tenn.) operated three test engines in October 2006 and all had to be replaced because of malfunctions. “We’re not sure the technology is where it needs to be,” warns one employee. And Estes Express Lines (Richmond, Va.) had early issues with the ’07 engines and the manufacturer kept taking them back and adjusting them.

One fleet has operated four trucks with 2007 engines for one-and-a-half years successfully and is getting more delivered this year. The fuel economy is one-tenth of a mile per gallon less than the other trucks, but the fleet manager blames the new ultra-low-sulfur diesel (ULSD). The fleet is currently testing some fuel treatments. On the new CJ-4 engine oil, this fleet manager is satisfied enough to plan on extending his 30,000 mile change oil drain interval to 50,000. Also, he has no under-hood heat issues, possibly because the OEMs expanded the surface areas of their radiators.

Also, one big fleet has 500 2007 trucks running and has been looking at engine reliability performance and several cost measurements and none of the figures have really been surprising.

However, the DPF regeneration dash lights do surprise the drivers. There has been a drop in fuel economy, but again the question is whether it is the engine or the ULSD. On the DPF cleaners, the fleet manager is watching the engine OEM do the cleanings to see if it can be brought in house.

One over-the-road driver for New Century Transportation (Westhampton, N.J.) has put 80,000 miles on his 2007 Cat engine and says performance and fuel economy are equal to previous engines, and it regenerates “all by itself.”

And USA Dry Van Logistics, LLC (McAllen, Texas) agrees with this  assessment. It gets 7.2 or 7.4 mpg with one brand of engine, better than some other engines the company tested.

 












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